Welcome to Blackbox Technologies

Gear Inspection Solutions

Blackbox Technologies established in November 2016, this technologies is the only Non-OEM company to retrofit manual gear testers to fully automatic CNC gear testers. Over 20 years of experience in Gear testing industry and a constant innovation practice has always helped us to match our client expectation, CNC gear testers are considered a Luxury, when they are a necessity to the gear manufacturing industry.

Who we are & What We Do

Blackbox Technologies is the only Non-OEM company to retrofit manual gear testers to fully automatic CNC gear testers.
Over 20years of experience in Gear testing industry and a constant innovation practice has always helped us to match our client expectation. .


Retrofitting

BBT primarily is into retrofitting of CNC gear testers. With our years of experience and in house developed systems we are able to deliver a complete CNC gear tester that is at par with any of the OEMs.

AMC

We offer AMC solutions for all types of Gear testing Machines as well as shaving cutter and shaper machines

Repair

Our team of engineers are highly experienced and capable on repairing all types of gear testers of all makes. We also keep frequently required spares in stock which further reduces machine downtime.




CNC Gear Tester

Reconditioned and Retrofitted


At Blackbox, we can convert your manual gear tester into a fully automatic CNC tester at a fraction of the cost of a Brand new CNC tester.

Advantages

  • Brand new Electronics, Electricals, Slides, Motors and GearSoft make the machine as good as new. Only the mechanical base is used from the German donor machines.
  • In house developed software, GearSoft works seamlessly & our clients are proof.
  • A minimum 50% saving as compared to purchasing a brand new CNC gear tester.
  • A minimum 70% saving on spare parts as compared to OEM machines.
  • 2-year warranty with every machine.
  • 48-hour TAT for any machine breakdown related issues.
  • Backup replacement parts in-stock to minimise machine breakdown times.
  • Software warranty free for lifetime, with all CNC testers.
  • 24-hour online Customer Care to assist with any issues related to the machine.
  • Machine rental schemes along with trained operators available.
Features

  • Full Auto cycle measurement of the Tooth Profile, Lead, Pitch & PCD Run-out.
  • Self referencing of the CNC axes (4-axes; Radial, Profile, Vertical, Rotary Table)
  • Axis positioning accuracy & repeatability within +/-1.0 micron.
  • Lead, Profile, Pitch and RunOut Test in a single AutoCycle.
  • Measurement & Evaluation of the results according to DIN, JIS, AGMA standards.
  • Operation & measurement by “GearSoft™” version 5.4 gear inspection software.
  • Period self calibration autocycle with master gauge/calibration device.



Semi-CNC Gear Tester

A new revolutionary, cost effective semi-automatic gear tester solution

What is a Semi-CNC Gear Tester?

  • All Axis motorised movement with joystick.
  • Single tooth Auto-cycle.
  • All axis Auto-Referencing at the start.
  • Manual Preloading and indexing of tooth
  • Auto positioning of gear setting axis
Advantages:

  • 50% Reduced cycle-time than manual tester
  • Human error eliminated
  • Excellent repeatability
  • 50% Cost saving as compared to Full CNC.



GearSoftTM

A user-friendly gear testing software

Features

  • All in one software for checking gear , shaving cutter and shaper cutter.
  • Standard Lead and Profile evaluation.
  • Profile tip/root relief, Lead Top/Bottom Relief.
  • Lead - Full Crowning, End Crowning, Parabolic Crowning , K-Charts.
  • Profile - Full/Parabolic crowning K chart. S Curve/ 3 section crowning Profiles.
  • Machine setting parameters - B.C.D., Helix angle ,H value, M Value, Alfa E angle are calculated automatically
  • Evaluation of complete graph report with analysis as per User Class, DIN 3962, AGMA, JIS, VDI and ISO Standards.
Features

  • Gear Data input with different inputs (Metric/Imperial), (mm/Inch)(Roll Dia/Roll Length/Roll Angle) (Module in MM/DP) (Angle in Degrees/DMS)
  • New types For Profile Crowning such as Profile R Form, +/- R Form, S Curve and 10 Points customisable K-Chart.
  • Virtually unlimited no. Of gear data and graph storage
  • Graphs and test reports can be printed, saved or emailed directly from the machine.
  • GDE(Gear Data Exchange) format compatibility.
  • Secure Cloud backup for all data real-time.
  • Remote reboot and software updates.
  • Hobb and Bevel gear inspection feature coming soon....



CNC Shaving Cutter Grinding Machine

Reconditioned and Retrofitted

Modernization Package

  • The Blackbox Technologies Modernization Packagge will convert your existing manual Shaving Cutter Grinder to a CNC with Auto-Indexing and Auto-Dressing which increases your productivity by 40%. Our highly advanced Windows™ based software GeART™ is designed keeping in mind productivity, repeatability and ease of use.
Auto-Indexing

  • The ultra high precision Angle encoder ensures high indexing accuracy along with 90% setting time saving.
  • Eliminates needs for Index Plates
  • Eliminated Human Errors
Auto-Dressing

  • 60% reducing in Dressing time
  • Eliminates needs for Template
  • Eliminates Human Error
  • Multi section, S Curve and Parabolic Crowning Profiles can be easily programmed and stored in software.



Dot pin marking machine

Dot Pin Marking Machine is a High-performance Pneumatic Machine


If you’re looking for a marking machine that marks a wide variety of hard materials like metals and plastics, our Integrated Dot Pin marking machine may be the right choice for your application.

Features & Benefits

Ease of use

  • Robust and easy to install
  • Easy to operate. No training required.
  • Low maintenance with long-life of the marking pins
  • Low electrical consumption (125 W)

Performance

  • High speed: 30mm – 40mm/S
  • High marking precision and accuracy
  • LED lighting support
  • Marks with ease up to a hardness of 60 HRC

Reliability

  • Hard-alloy Tungsten marking pins
  • Marks parts with height up to 300 mm
  • Rated power 100V-240V 50HZ/60HZ Model
Information

  • This machine offers the best to all industries with spare parts and assemblies to be marked such as Vehicle, Machine, Steel and Electronic Machinery.
  • The Dot Peen marking system works on air power With controller integrated software, there is no need for PC anymore.
  • The X-Y motion being the standard, circle marking is optional.
  • The screw holes on the table make it easier to fix the “to-be-marked” products.

Any questions? You can find us at

Connect With Us!

Videos

Shaving Cutter Grinder Auto Dressing

Gear Tester

Photo Gallery

+

CNC Gear Tester

+

Hofler EFRS401-A

+

GearSoftTM

+

Klingelnberg PNC40

+

MAAG SP60

+

KlingeInberg PFSU-640

Contact Us

Please fill out form below

Your message has been sent. Thank you!


Can't read the image? click here to refresh


* Please fill all required form field, thanks!

Address

Sr. No. 64 Opp Aishwaryam Comforts,
Advani Oerlikon Road, Akurdi, Pune - 411019.

- info@blackboxech.in -
+91 96896 08686